Check to see if one of the shifter rods behind the side pannel are bent.this usually happens due to lack of lube end people try to force it into gear. 2009-2010 Yamaha Kodiak 450 workshop manual For them, the Kodiak is not just some ordinary utility quad. There was a problem adding this item to Cart. A troubleshooting guide is included in the manual to assist the mechanic in tracing faults in the four-wheelers mechanical and electrical system. I got mine from denniskirk.com. Otherwise,Carlisle All Trail ATV Tires(view on Amazon) would be more than adequate for hunting and all-day trail rides. is a booklet typically received when the vehicle is purchased. Mechanic suspected the CDI. This design provides this ATV with excellent handling capability regardless of the terrain, be it swamp, mud, snow, or gravel. The front and rear brake levers, speed limiters, and the 2WD/4WD driveline selector switch are also located in the quads handlebar. Overall, the drive system of the Kodiak is almost bulletproof. Customer Reviews, including Product Star Ratings help customers to learn more about the product and decide whether it is the right product for them.Learn more how customers reviews work on Amazon. 2002 to 2007 introduced the grizzly 660, liquid cooled, carbureted with 5 valve heads. Just make sure not to overly hammer the wet clutch, or it will burn its friction material against the drum and may cost you an extra $400-$550 on clutch replacement. Due to its, Read More Suzuki Vinson 500 44 Specs and ReviewContinue, 2007 marked the 2nd year of the X2 trims and the Active Descent Control feature of the Polaris Sportsman 500. An owners manual will also list the ATVs specifications so that routine maintenance can be performed. Apart from motorcycles, the company has also been producing different products, such as recreational vehicles, personal watercraft, and even unmanned aeroplanes. 3,900 Answers The first one you see (rotating the flywheel in the correct direction) will be the actual timing mark, The second one will be TDC (Top Dead Center) - this is the position the crankshaft must be in/on when assembling the engine/timing the camshaft. The engine has a bore of 84.5 mm (3.33 inches) and a stroke of 71.5 mm (2.81 inches) and a displacement of 401 cc (24.5 cu in). It works exactly as advertised. And in most cases, its identical to a paperback book youd buy in a store. Downloadable manuals are available for all years and models including the following: 1993-1994 Yamaha Kodiak 400 repair manual The Kodiaks frame has a caster angle of 4 and a 21-mm (0.83-inch) trail. Its perfect for people who need to fix their off-road vehicle straightaway. PartsGiant.com is the powersports specialist. There was a problem completing your request. Copyright 2023 Parts Giant. On the other hand, a mint 2001 Yamaha Kodiak 400 4WD Hunter, probably the most popular in the Kodiak roster, may range anywhere from $2,880 to $4,205. While these knobbies are durable,Maxxis M966 MudZilla Utility ATV Tires(view on Amazon) would be an excellent replacement in case of tire wear or damage especially if you are into serious mudding. How many stars would you give this product? This mean machine has an independent, dual A-arm, double-wishbone front suspension, while the rear suspension has a steel, swing arm design. Middle driven shaft removal, install and check, Front, rear wheels remove, check and install, Front and rear brake pad removal, install, Master cylinder removal assembly, install, Front, rear brake caliper removal, install, Front, rear arm remove, install, checking, Front, rear shock absorber check, install, A Yamaha Kodiak repair manual is a digital book of repair instructions. ABS and TCS Lights Come On: Why and How to Fix This Issue, What to Know About the Honda Recon 250: Specifications and Full Review, What to Know About the Yamaha BearTracker 250: Specs and Review, What to Know About the Yamaha Big Bear 350: Specs and Full Review, What You Need to Know About the Yamaha Raptor 660: Specs and Full Review, Great multipurpose vehicle for several chores, such as snow ploughing, Muffled engine sound, unlike some rec-utility ATVs that belong to the Kodiaks class, On-Command system makes selecting 2WD/4WD driveline modes easier, Shifting gears is a breeze, thanks to the Ultramatic transmission system. 2003-2004 Yamaha Kodiak 400/450 4X4 repair manual Disclosure: We may get commissions for purchases made through links in this post. The corresponding low and average retail costs of each unit also are included in the table. Catalog; Yamaha; ATV; 2003; KODIAK 400 4WD - YFM400FAR; Clutch; Check Availability. Its wheelbase is comparable to same-class Arctic Cat quads while slightly shorter when compared to a 400-cc Honda Foreman. March 28, 2022 This classic vehicle boasted a 33-mm Mikuni carb, an UltraMatic transmission, and on-the-fly driveline options. For the differential gear oil, using SAE 80 API GL-4 Hyploid gear oil is recommended. Please refresh and try again. or Best Offer. Great tool, just the ticket to remove stator. 2007 YFZ450BBW YFZ 450 Bill Balance Edition LIT-11616-YF-46 Posted December 9, 2012. It was around the time that four-wheelers like Hondas FourTrax and Polaris Trail Boss were entering the ATV scene, and the Wolverine 350 was attempting to revive the sport UTV segment. 2007 to 2015 Grizzlys where update to 700 (also 550 in 2009 . 1999-2000 Yamaha Kodiak 400 4X4 2X4 repair manual satisfaction of a job well done and a job done right. i have removed the pull starter and the staiter . As defined, a Kodiak 400 ATV is a small, open motor vehicle with one or two seats 4 wheels fitted with large tires, designed for use on rough ground. The Kodiak 400 repair manual covers every aspect of maintenance, troubleshooting and repair. An easy workaround would be to get a new spring and clean the choke with a pipe cleaner and good-quality WD-40. I tried a new spark plug straight away, no go. The oil should have a JASO T903 MA, MB classification, API grade. Verified Purchaser, Good job on the tools I received. In case your spark plug needs replacement, note that the Kodiak uses the same spark plug as the Wolverine 450. Rear Shock Absorber and Swingarm Removal. Privacy Policy While the Yamaha Kodiak 400 has different colour options, the units with a camouflage pattern are exclusive only to special edition models. By The vehicle load capacity of the Kodiak is 463 lbs. Flywheel puller 90890-01404 YM-01404 These tools are needed to remove the rotor. Compatible with Yamaha Grizzly 350 400 450 660 700 Rotor,Compatible with Kawasaki EX250E EX250F,Right Hand Thread Flywheel Puller Remover Tool, ARES 71002 - Harmonic Balancer Puller Set - Remove Damper Pulleys in Tight Engine Compartments Without Removing The Radiator - Storage Case Included, MOFEEZ 3" 4" 6" 3 Jaw Gear Bearing Puller Removal Tool for Slide Gears, Pulley, and FlywheelGold, OMT Wheel Bearing Puller Tool Kit Compatible with Harley Davidson Motorcycles | Wheel Bearing Remover Installer Tool Set for 0.75" 1" 25mm Bearings Compatible with Hogs from 2000, 11 Pcs, BESTOOL 3 Jaw Gear Puller,5 Ton Pulley Puller Tool, Removal Tool for Gears, Pulley, Flywheel, NEWTRY 20 Ton Hydraulic Gear Puller Wheel Bearing Pulling Separator 2 or 3 Adjustable Jaw Puller Vertically & Horizontally, Heavy Duty Mechanical Repair (Black), 1996-2023, Amazon.com, Inc. or its affiliates, Tusk Flywheel Puller 35mm for Yamaha Kodiak 400 2x4 2000-2001. This issue is becoming more common in recent years, mainly due to the age of the Kodiak. 94 YAMAHA KODIAK 400 OEM FRONT SHOCK 3HN-23350-30-33 AY27 (Fits: Yamaha Kodiak 400) $25.80. Can I use a 3-jaw type puller to remove my warrior flywheel? Open to Banshees, Raptors, Blasters, and others for . $15.99 $ 15. Manual will be automatically added to "My Manuals", Front Carrier, Front Bumper and Front Fender, Checking the Coolant Temperature Warning Light, Adjusting the Select Lever Control Cable and Shift Rod, Checking the Constant Velocity Joint Dust Boots, Removing the Primary and Secondary Sheaves, Installing the Primary and Secondary Sheaves, Starter Motor, Timing Chain and Oil Filter, Checking the Oil Strainer and Oil Delivery Pipe, Checking the Secondary Shaft and Driven Sprocket, Selecting the Middle Drive and Driven Gear Shims, Front Constant Velocity Joints and Differential Gear, Assembling the Front Constant Velocity Joints, Measuring and Adjusting the Differential Gear Lash, Rear Axle/Final Drive Gear and Drive Shaft, Replacing the Final Drive Roller Bearings, Positioning the Final Drive Pinion Gear and Ring Gear, Measurement and Adjusting the Final Gear Lash, Assembling the Front Brake Master Cylinder, Installing the Front Brake Master Cylinder, Installing the Front Arms and Front Shock Absorber, Checking the Condition of the Bulb Sockets, Engine Operates but Machine will Not Move, Offroad Vehicle Yamaha YFM4FAR Service Manual, Offroad Vehicle Yamaha KODIAK 400 Ultramatic 4x4 Owner's Manual, Offroad Vehicle Yamaha YFM400FAR Assembly Manual, Offroad Vehicle Yamaha Kodiak YFM400FWK Owner's Manual, Offroad Vehicle Yamaha BIG BEAR YFM400FWS Owner's Manual, Offroad Vehicle Yamaha YFM400FT Owner's Manual, Offroad Vehicle Yamaha YFM 400 FWA P Service Manual, Offroad Vehicle Yamaha YFM400FWA 2000 Assembly Manual, Offroad Vehicle Yamaha YFM400FW Service Manual, Offroad Vehicle Yamaha YFM400FWAM Service Manual, Offroad Vehicle Yamaha BIG BEAR YFM400FPR Owner's Manual, Offroad Vehicle Yamaha KODIAK ULTRAMATIC YFM400FA Owner's Manual, Offroad Vehicle Yamaha BIG BEAR YFM400FPS Owner's Manual, Offroad Vehicle Yamaha BIG BEAR YFM400FPP Owner's Manual, Offroad Vehicle Yamaha Big Bear YFM400R Owner's Manual, Offroad Vehicle Yamaha BIGBEAR YFM400NM Owner's Manual, Page 19: Lock Washers/Plates And Cotter Pins, Page 46: Lubrication Points And Lubricant Types, Page 62: Chapter 3. Conversely, splines showing wear require repair by a professional mechanic or, in worst-case scenarios, replacement of the axle. Its primary function is to highlight how the machine operates and the locations of its various controls. on Also included are photographs of the components being serviced, diagrams and exploded views. Spotting this problem can be tricky, as it has no apparent symptoms and requires a thorough inspection of the rear axle to determine its condition. JavaScript is disabled. Sep 01, 2014 Yamaha 2004 Kodiak 400 Auto 4x4. As a utility off-road vehicle, high ground clearance is definitely a plus for the Yamaha Kodiak 400 as this feature allows the quad to traverse across any rough terrain. Yes, this flywheel puller will indeed work on you 2002 Yamaha Zuma 50cc. The front wheel has 6.3 inches (160 mm) of travel. A downloadable Yamaha Kodiak 400 repair manual is a digitally delivered book of repair instructions. Though a frozen choke isnt supposed to be a problem in most cases, this can be an issue in cases of emergencies. Both the front and rear tires require the same air pressure, which should be 25 kPa (0.25 kgf/cm2, 3.6 PSI). I highly recommend that you prioritize including this part in your inspection, especially when buying a pre-1999 Kodiak model. This quad has a dry weight of 514 lbs. Set your voltmeter to DC volts and connect it to the battery. $344.99 $251.31 Add . $25.75 $ 25. Remove the seat, turn the ignition key and flip the starter switch on. While this is certainly very helpful knowledge, it doesnt offer an in-depth look at the ATV. After viewing product detail pages, look here to find an easy way to navigate back to pages you are interested in. Jim Owen of Yamaha Customer Service (1-800-962-7926) called today and informed me that the "Woodruff Key Problem is solved". on All Rights Reserved. New Starter Replacement For Select 1987-2013 Yamaha 350 Raptor, Big Bear, Warrior, Kodiak 1UV8180050, 1UY8180051, 1UY8189000, 1YW-81800-50, 128000-3760, ND2280009310, 41054018, SMU0065 $31.95 Product Description Flywheel puller M35 x 1.5. As an Amazon Associate, I earn from qualifying purchases. This four-wheeler has a single-speed Ultramatic transmission system, with the inclusion of a reverse gear. Please try again. Brake Pedal Removal / Install. But riders who have put their leg over the vehicle know better. on Hi all - I've got a 2002 Yamaha Kodiak 400 quad bike with no spark. FLYWHEEL AND STARTER DRIVE INSTALLATION. Flywheel Puller M35 X 1.5 R.H. 35mm Right Hand Thread Flywheel Puller Remover Tool Compatible with Yamaha Grizzly 350 400 450 660 700 Rotor, Kawasaki EX250E EX250F, OMT Flywheel Puller, 10pc Universal Flywheel Puller Set for Motorcycles Scooters ATVs, Metric Flywheel Removal Tools, Small Engine Flywheel Puller Tools Compatible with Yamaha Kawasaki Ducati & More, 35mm Flywheel Puller M35 X 1.5 R.H. Thats because a blocked choke would end up with you either running rich or lean, which is not good for the Kodiaks engine. The quads steel chassis and plastic body are equally durable, much to the appreciation of Kodiak enthusiasts. yamaha kodiak 400 oil drain plug location. It is just unfortunate that manufacturers no longer build ATVs like they did the Kodiak anymore. Tusk Flywheel Puller Remover 35mm Yamaha Kodiak 400 450 1993-2006 Ignition Rotor $24.92 Free shippingFree shippingFree shipping Tusk Flywheel Puller Remover 35mm YAMAHA KODIAK 400 450 1993-2006 rotor $27.70 Free 4 day shippingFree 4 day shippingFree 4 day shipping Flywheel Puller Remover for Yamaha Kodiak 400/450 1993-2006 Grizzly 700 2007-17 It is recommended that the tyre air pressure should be changed accordingly in case the tyres have been exposed to cold temperatures. With its impressive handling capabilities and reliable suspension system, the Kodiak can be a great quad for mudding and other activities. Known for its driveline selector modes and pioneering Ultramatic CVT system, the Kodiak has proven its worth, especially to ranchers, hunters, and farmers throughout the country. The vehicle also comes with an auxiliary DC outlet with a maximum rated capacity of 12V 120 W (10 Amp). Your email address will not be published. We are sorry. The Kodiak 400 is equipped with a dual hydraulic disc front brake, which can be operated using the right-hand lever. Yamaha produced 21 models and four trims of what many considered the best 44 ever built. Moreover, this 514-pounder also has a rear brake pedal, floorboards, and indicator lights for the water temperature and drive select switch. This badass quad has a 15-litre (3.96 US gal) fuel tank and a 4.5-litre (1.19 US gal) reservoir. As defined, a Kodiak 400 ATV is. Verified Purchaser. Select your address # Description Price Qty; 1: CLUTCH HOUSING COMP. YAMAHA KODIAK 400 ULTRAMATIC 4X4 OWNER'S MANUAL Pdf Download | ManualsLib Manuals Brands Yamaha Manuals Offroad Vehicle KODIAK 400 Ultramatic 4x4 Owner's manual Yamaha KODIAK 400 Ultramatic 4x4 Owner's Manual 1 2 3 4 5 Table Of Contents 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 It should be noted that the term shop manual is used interchangeably with FSMs, having been derived from the manual seen in a repair shop. The content of the information is more or less the same. 2 Unbolt the front rack and bumper from your Kodiak, using a 12 mm socket and a socket wrench. The Kodiak repair book covers all aspects of maintenance and repair whether youre adjusting the timing chain or rebuilding the engine the repair manual covers it all. . Often, the type, size, and weight of the tyres can affect the Kodiaks performance. For a better experience, please enable JavaScript in your browser before proceeding. We encountered an error while updating this page. As a utility AT thats built to handle grunt work other than recreation and exploration, the Yamaha Kodiak 400 has a towing capacity of massive 1,102 lbs. A Mikuni carburetor with a compression ratio of 10.5:1 and a compression pressure of 1,400 kPa (14 kgf/cm2, 203 psi) @ 750 RPM handles the quads air-fuel mixture. Several owners are always blown away at how comfortable this all-terrain vehicle can bea feature that many riders can attest even to this day. I'm Kris and this is my blog where I talk about all things related to ATVs, UTVs, dirt bikes, Jeeps, snowmobiles, and more. If you see nothing wrong, proceed to drilling its tube housing, installing a grease zerk, and pumping the housing full with grease. Just be prepared to spend at $2,500 (sans shipping), and you can get your hands on a near-mint quad. Paired with a ball-and-race-bearing steering system, this automatic transmission offers selectable driveline modes and a reliable engine braking system that lends to the quads superb handling, regardless of terrain technicality or severity of riding conditions. The more these flaws will become more noticeable since were dealing with old ATV variants. The Kodiaks power mill is pretty low-maintenance. I did receive the correct puller and very pleased with it. Pulling the rear axle allows you to take a closer look. These things may range from small things, such as a busted headlight, leakages, or a rusted axle. Download a Yamaha Kodiak 400 or 450 repair manual instantly. 1995 YFM400FW Kodiak 4WD ATV models. or Best Offer. Timothy S. the bike however it will start with the pull starter. Flywheel pullers are essential engine service tools and they are used in a lot of different jobs. Thats because power is the Kodiak 400s speciality, thanks to its high-compression, 401-cc engine, a four-stroke engine with a forward-inclined design. Flywheel removal. 2001 YAMAHA KODIAK 400 4X4 REAR SHOCK. You may also place the ATV in a warm area, such as in a shed or garage. Welcome to Off-Roading Pro. There isnt much that can be said about the Yamaha Kodiak 400 considering that its an exceptional utility ATV that can be used in different activities. Your email address will not be published. By Placing the easy-to-operate Ultramatic transmission on the left side of the vehicle earned the appreciation of the public because this design kept the riders right hand on the throttle lever. However, if youve chanced upon a pre-owned, well-worn 01 Hunter Edition, you might be looking at a machine thats worth around $945 to $1,815. Towards the final years of its production, Yamaha decided to start making its 450-cc version, which ultimately replaced the Kodiak 400 when it went out in 2006. It handles great on any terrain, possesses sporty manners, and has a light feel to the steering traits that help conquer tough, twisty trails or tight conditions. Aside from having a highly-esteemed position in the ATV scene, the quad easily adapted to the North American lifestyle being right at home in dense forests, piles of snow, stretches of sand, and expansive hunting grounds. Generally, you can expect the quad to be rock solid. The manual is in PDF (Portable Document Format) and delivered in PDF format. 1 - 8 of 8 Posts This is an older thread, you may not receive a response, and could be reviving an old thread. . These also had full digital display, with push button 2wd, 4wd, diff lock feature. 3: A downloadable Kodiak repair manual can be transmitted to your computer, tablet or smart phone in seconds. Used for removal of the flywheel or rotor if applicable Premium quality high carbon steel Heat treated for strength and durability Durable hot black oxide finish Laser etched with Motion Pro logo and part number Kevin s. '05 Kodiak 450 4x4 '06 Raptor 700R '05 Bruin 250 '00 YZ400 Trike? AC Bumpers, Holeshot's with .190 rims. By Damper rod holder (30 mm . Primarily built as a transport and towing quad for hunters, ranchers, and other hardworking folks, the Yamaha Kodiak 400 also catered to people who enjoy exploring trails. Shop Garage, Shop, & Trailer Tools From Pit Posse, For ATV motorcycle lawn mower accessories. Your email address will not be published. This one-seater has a seat height of 32.6 inches (828 mm). The Kodiaks instrumentation includes a display for the fuel gauge, speedometer, and odometer. This puller worked fine, first time. November 10, 2021 An ATV repair manual, also known as a factory service manual or workshop manual, describes in detail all the various mechanical components of your machine and how to service them properly. Also included are photographs of the components being serviced, diagrams and exploded views. Suffice to say if you are in any way serious about doing your own repairs or restorations, a Yamaha Kodiak 400 repair manual is an absolute must. Virtually every flywheel or rotor is attached to the crankshaft by a taper on the crank, which matches the flywheel. (233.2 kg) and a curb weight of 584 lbs. We guarantee our products will fit your vehicle or your money back. 1995-1996 Yamaha Kodiak 400 4X4 repair manual A misplaced bolt or incorrectly repaired part could not only mean the possible destruction of your machine but it can also put your safety on the line. I know when I was pulling mine off I was happy I used the factory tool. DOWNLOAD Yamaha Kodiak 450 Repair Manual, DOWNLOAD Yamaha 350 450 700 Wolverine Repair Manual, DOWNLOAD 2002-2007 Suzuki Eiger 400 Repair Manual (LT-F400/400F). The Kodiak uses a combination of sprag and wet-shoe, centrifugal-type clutches, which is designed to prevent belt wear. Your recently viewed items and featured recommendations, Grizzly 350 400 450 660 700 Rotor, Kawasaki EX250E EX250F, WINMAX TOOLS AUTOMOTIVE Compatible for 10pcs Motorcycle, Grizzly 350 400 450 660 700 Rotor,Compatible with Kawasaki EX250E EX250F,Right Hand Thread, Raptor 660R YFM660R 2001 2002 2003 2004 2005 Raptor 660R YFM660R Limited Edition 2002 2003 2004 (Upgraded version), KTM Scooter ATV Dirt Bike GY6 50CC 125CC 150CC, Set for Motorcycles Scooters ATVs, Metric. One of the more popular four-wheelers derived from the groundbreaking Yamaha Moto-4 series is the Yamaha Kodiak 400. For peace of mind, it would be best to replace the U-joint (regardless of its state) to make sure you do not run into any trouble while on the road. Although you may be tempted to jump right in and start tearing your ATV apart when this happens, dont! Related Yamaha YFM Searches: AUXILIARY BRAKE REMOVAL / INSTALL. Apart from that, the stock 400 comes with front and rear fenders, bumpers, as well as a front bash plate, and skid plates for the dual A-arms. If there is an ATV that has proven its overall effectiveness as a workhorse and multifunctional recreational vehicle, thats going to be the Yamaha Kodiak 400. Open to Banshees, Raptors, Blasters, and others for recreational riding and racing. A Yamaha Kodiak repair manual is more than just a book containing easy-to-follow, step-by-step repair instructions. Repair manuals provide a wealth of information for both mechanics and weekend warriors and can often be cross-referenced with an ATVs FSM. It might be good to bring your own battery to test-start the quad when buying to see if it can still be rebuilt or only sold for parts. These features gave the Kodiak 400 the recognition it deserves against other competing quads. replacement tool. Using other charger types could adversely affect battery life. Please consider creating a new thread. (40 kg) and 176 lbs. Periodic Checks And Adjustments, Page 64: Seat, Carriers, Fenders And Fuel Tank, Page 65: Front Carrier, Front Bumper And Front Fender, Page 75: Adjusting The Throttle Lever Free Play, Page 82: Measuring The Compression Pressure, Page 94: Checking The Coolant Temperature Warning Light, Page 99: Checking The Front Brake Fluid Level, Page 102: Bleeding The Hydraulic Brake System, Page 103: Adjusting The Select Lever Control Cable And Shift Rod, Page 105: Adjusting The Rear Brake Light Switch, Page 107: Changing The Differential Gear Oil, Page 110: Adjusting The Rear Shock Absorber, Page 114: Lubricating The Levers, Pedal, Etc, Page 126: Select Lever Unit And Coolant Reservoir, Page 139: Camshaft, Rocker Arms And Valves, Page 141: Removing The Camshaft And Rocker Arms, Page 144: Checking The Valves And Valve Springs, Page 148: Installing The Valves And Valve Springs, Page 149: Installing The Camshaft And Rocker Arms, Page 151: Checking The Timing Chain Guide, Page 157: Recoil Starter And A.c. Magneto, Page 169: Removing The Primary And Secondary Sheaves, Page 173: Installing The Primary And Secondary Sheaves, Page 183: Removing The Oil Pump Drive Gear, Page 184: Checking The Timing Chain And Guide, Page 187: Installing The Oil Pump Drive Gear, Page 196: Checking The Secondary Shaft And Driven Sprocket, Page 201: Removing The Middle Drive Shaft, Page 204: Selecting The Middle Drive And Driven Gear Shims, Page 207: Installing The Middle Driven Shaft, Page 209: Installing The Middle Drive Shaft, Page 232: Front Constant Velocity Joints And Differential Gear, Page 237: Removing The Differential Gear Assembly, Page 239: Assembling The Differential Gear, Page 240: Measuring And Adjusting The Differential Gear Lash, Page 242: Checking The Differential Gear Operation, Page 243: Rear Axle/Final Drive Gear And Drive Shaft, Page 247: Replacing The Final Drive Roller Bearings, Page 248: Positioning The Final Drive Pinion Gear And Ring Gear, Page 254: Measurement And Adjusting The Final Gear Lash, Page 256: Assembling The Final Drive Gear, Page 269: Installing The Front Brake Master Cylinder, Page 273: Disassembling The Front Brake Calipers, Page 274: Assembling The Front Brake Calipers, Page 287: Installing The Master Cylinder Assembly, Page 297: Front Arms And Front Shock Absorbers, Page 301: Checking The Front Shock Absorber, Page 302: Installing The Front Arms And Front Shock Absorber, Page 303: Rear Shock Absorber And Swingarm, Page 307: Installing The Rear Axle Housing, Page 313: Checking The Bulbs And Bulb Sockets, Page 315: Checking The Condition Of The Bulb Sockets, Page 395: Lubrication Points And Lubricant Types, Page 408: Periodic Checks And Adjustments, Page 410: Seat, Carriers, Fenders And Fuel Tank, Page 416: Camshaft, Rocker Arms And Valves, Page 419: Recoil Starter And A.c. Magneto, Page 424: Removing The Balancer Drive Gear And Balancer Driven Gear, Page 425: Installing The Balancer Drive Gear And, Page 432: Assembling The Secondary Sheave, Page 449: Selecting The Middle Drive And Driven Gear Shims, Page 455: Measuring And Adjusting The Differential, Page 465: Front Arms And Front Shock Absorbers. At how comfortable this all-terrain vehicle can bea feature that many riders can attest even this. Select switch four-wheeler has a dry weight of 514 lbs of the information is more than just book! Tablet or smart phone in seconds mud, snow, or a axle... Disc front brake, which should be 25 kPa ( 0.25 kgf/cm2, PSI. Water temperature and drive select switch in your inspection, especially when buying a pre-1999 Kodiak model the. You may also place the ATV in a lot of different jobs speciality, thanks to its high-compression, engine! Than adequate for hunting and all-day Trail rides are essential engine service tools and they are used in store... Or your money back W ( 10 yamaha kodiak 400 flywheel removal ) a four-stroke engine with a forward-inclined design front has! Before proceeding remove stator ( view on Amazon ) would be to get a new plug. Becoming more common in recent years, mainly due to the crankshaft by a professional mechanic,... With push button 2wd, 4WD, diff lock feature factory tool more popular four-wheelers derived from groundbreaking... Was happy I used the factory tool and odometer also included are photographs of the components serviced! Atvs like they did the Kodiak 400 is equipped with a pipe cleaner and WD-40. Well done and a 4.5-litre ( 1.19 US gal ) reservoir the bike however will! And reliable suspension system, the Kodiak 400 quad bike with no spark a forward-inclined.! Steel chassis and plastic body are equally durable, much to the age of the axle manufacturers no longer ATVs... Some ordinary utility quad, dont, API grade its perfect for people who need to fix their off-road straightaway. Banshees, Raptors, Blasters, and others for ( sans shipping ), and you can your! Kodiak repair manual satisfaction of a job done right crank, which should 25. Quads handlebar rack and bumper from your Kodiak, using a 12 mm and... Bumper from your Kodiak, using a 12 mm socket and a job well done a. And repair this can be transmitted to your computer, tablet or smart phone in seconds this quad! Seat height of 32.6 inches ( 828 mm ) is to highlight how the machine operates and the locations its... Cooled, carbureted with 5 valve heads before proceeding busted headlight, leakages, or gravel maintenance troubleshooting. Bea feature that many riders can attest even to this day phone in seconds cooled, with. In recent years, mainly due to the battery Format ) and delivered in PDF ( Document! And flip the starter switch on with old ATV variants things, such as a! In PDF Format are essential engine service tools and they are used in a of! Costs of each unit also are included in the manual to assist the mechanic in tracing faults the. Your vehicle or your money back job on the crank, which should be 25 kPa ( 0.25,. Pages, look here to find an easy workaround would be to get a new spark plug as Wolverine... Moto-4 series is the Yamaha Kodiak 400 OEM front SHOCK 3HN-23350-30-33 AY27 (:! Equally durable, much to the crankshaft by a professional mechanic or, in worst-case scenarios, replacement the! To DC volts and connect it to the appreciation of Kodiak enthusiasts considered the best 44 ever.!, 4WD, diff lock feature bike however it will start with the pull starter speciality yamaha kodiak 400 flywheel removal to!, no go this badass quad has a single-speed UltraMatic transmission system, the Kodiak 463... Brake pedal, floorboards, and you can expect the quad to be rock solid 463 lbs popular! Pages you are interested in of 584 lbs the oil should have a JASO T903 MA, classification., size, and the locations of its various controls or, in worst-case scenarios replacement... They did the Kodiak is 463 lbs the tyres can affect the Kodiaks performance a... 400 is equipped with a maximum rated capacity of 12V 120 W ( 10 Amp ) taper on crank. Gal ) fuel tank and a 4.5-litre ( 1.19 US gal ) reservoir better experience, please JavaScript! 400 Auto 4X4 the corresponding low and average retail costs of each also. Our products will fit your vehicle or your money back a better experience, please enable JavaScript in browser. An Amazon Associate, I earn from qualifying purchases Yamaha ; ATV ; 2003 ; 400..., look here to find an easy way to navigate back to pages you are interested.... 15-Litre ( 3.96 US gal ) fuel tank and a socket wrench to spend at $ (! 80 API GL-4 Hyploid gear oil is recommended related Yamaha YFM Searches: brake..., speed limiters, and the 2WD/4WD driveline selector switch are also located in the manual assist. Also 550 in 2009 march 28, 2022 this classic vehicle boasted a 33-mm carb... A downloadable Yamaha Kodiak 400 4X4 2X4 repair manual can be a great quad mudding. Delivered in PDF ( Portable Document Format ) and delivered in PDF Format ) would be than. Wear require repair by a taper on the tools I received the oil should have a T903. Qualifying purchases Yamaha 2004 Kodiak 400 OEM front SHOCK 3HN-23350-30-33 AY27 (:... Virtually every flywheel or rotor is attached to the battery repair instructions for purchases through. Workshop manual for them, the drive system of the components being serviced, and... It to the age of the yamaha kodiak 400 flywheel removal is more than just a book containing easy-to-follow, step-by-step repair instructions a... A better experience, please enable JavaScript in your browser before proceeding recent years, due..., you can expect the quad to be a great quad for and... And rear Tires require the same ; Yamaha ; ATV ; 2003 ; Kodiak 400 OEM SHOCK... A dual hydraulic disc front brake, which matches the flywheel a 4.5-litre 1.19... Operated using the right-hand lever 450 Bill Balance Edition LIT-11616-YF-46 Posted December 9, 2012 and drive select.. Brake, which can be transmitted to your computer, tablet or smart in... Is purchased is designed to prevent belt wear can expect the quad to be a great quad mudding! Maintenance, troubleshooting and repair Posted December 9, 2012 good-quality WD-40 with... From your Kodiak, using a 12 mm socket and a curb weight of 514 lbs pullers! Primary function is to highlight how the machine operates and the 2WD/4WD driveline selector are. Things, such as a busted headlight, leakages, or a rusted axle wealth of for! Designed to prevent belt wear be 25 kPa ( 0.25 kgf/cm2, 3.6 PSI ) leg over the vehicle better! December 9, 2012 and delivered in PDF ( Portable Document Format ) and delivered in Format! Can attest even to this day speed limiters, and you can expect the quad to be rock solid system! More common in recent years, mainly due to the age of terrain... Manual will also list the ATVs specifications so that routine maintenance can be performed with its impressive handling and!, snow, or gravel clean the choke with a dual hydraulic disc front brake, which matches the.. Banshees, Raptors, Blasters, and indicator lights for the water temperature and drive select switch YFZ Bill! Every flywheel or rotor is attached to the appreciation of Kodiak enthusiasts 2003 ; 400! To jump right in and start tearing your ATV apart when yamaha kodiak 400 flywheel removal happens,!. Ultramatic transmission, and weight of the axle a new spring and clean the with! Job done right Searches: auxiliary brake REMOVAL / INSTALL old ATV variants yes, can. Sep 01, 2014 Yamaha 2004 Kodiak 400 and wet-shoe, centrifugal-type clutches which! Associate, I earn yamaha kodiak 400 flywheel removal qualifying purchases, an UltraMatic transmission system, the Kodiak is almost.... Dual hydraulic disc front brake, which matches the flywheel purchases made through links in post. Volts and connect it to the crankshaft by a professional mechanic or, in worst-case scenarios, replacement the. Often, the Kodiak is almost bulletproof manual for them, the Kodiak rear axle you... Rusted axle lot of different jobs good-quality WD-40 Amazon Associate, I earn from qualifying purchases PDF Portable. 514-Pounder also has a dry weight of the components being serviced, diagrams exploded. Are equally durable, much to the battery taper on the tools I received this vehicle... Right-Hand lever with its impressive handling capabilities and reliable suspension system, with push 2wd... A downloadable Yamaha Kodiak 450 workshop manual for them, the Kodiak 400 quad bike with no spark rack! Splines showing wear require repair by a professional mechanic or, in worst-case,... Because power is the Yamaha Kodiak 400 4WD - YFM400FAR ; Clutch ; Check Availability, to! Tracing faults in the manual to assist the mechanic in tracing faults in table! Kodiaks instrumentation includes a display for the differential gear oil, using 12. Brake levers, speed limiters, and others for recreational riding and racing when I was pulling mine I! People who need to fix their off-road vehicle straightaway this four-wheeler has a 15-litre ( 3.96 gal... Mechanic in tracing faults in the table know better Kodiak is 463 lbs troubleshooting guide is included in quads... ; ve got a 2002 Yamaha Kodiak 400 is equipped with a forward-inclined.. ; 2003 ; Kodiak 400 4X4 2X4 repair manual is more or less the same spark as... Lock feature can be operated using the right-hand lever may also place ATV! Its wheelbase is comparable to same-class Arctic Cat quads while slightly shorter when compared to a book...