Hi all, I'm new to this forum but seem to be having similar problems with my VW GOLF 2002 GT TDI (150). opens. See all 534 reviews of the Volkswagen Jetta, used certified pre-owned Volkswagen Jetta, Best Jeep Grand Cherokee Lease Deals in Katy, TX, New Audi A5 for Sale in Jackson Heights, NY, Do Not Sell or Share My Personal Information. 10x Journal Cap Bolts 038103714 TDI. Timing Belt Tensioner 038109243M You can comfortably drive long distances in this car and not even feel uncomfortable. Deluxe camshaft kit for VW TDIs with BRM engines. For 2006, Volkswagen has added two more: the luxurious 2.0T and the sporty GLI. Paris le-de-France CCI is a source of proposals, informs debates on key issues and plays an active role in the growth of local companies and the economy in its territory. Every shop posts their hourly rate charge. The phasers are hydraulically operated and computer-controlled. I am not saying that it looks bad, it is just somewhat plain and boring. Seems high. With the help of the powertrain control module (PCM), the camshaft positioning is always monitored through sensors. 5. Have someone do it. All our camshafts are made in Europe or Turkey. ". Do it right or don't do it. 06 Volkswagen Jetta 1.9 camshaft and lifter replacement easy Once that layer was worn out the wear on the camshaft accelerated quickly. My tertiary compliant is with the looks of the car. 3. pieces of lifter start floating around. Removing sprocket Loosen the one bolt holding on the hub. Note on Tortion: Use only the following torque spec. . A salesman is short and acts like Are you going to buy something or what. My experience with Frank is that he is a tru enthusiast and enjoys contributing to the community. Documented oil changes must be performed at 10k mile intervals using either of of the following VW 505.01 spec products:Liquimoly TopTec 4100orPentosin HPII. By repairing it, you can ensure that the phasers continue working as intended. good luck. The car also handled well in the snow, and I am the kind of person that is afraid to drive in the winter without all wheel drive. If you do, it'll save some cash and give you some pride in the repair (or frustration and shame if you mess up. For 2004, a new and more powerful 1.9-liter TDI power plant debuted. With the best code scanner, you can find these ECU problems quickly. #5. Complete Camshaft replacement kit for BRM engines. Though not as edgy as the previous Jetta, the current model has a rock-solid feel with a surprisingly quiet ride. the exhaust valve still opens. Journal cap bolts 038 103 714 Special Non-stretch torque to 60, 120, 144 inch/lb Strike caps between each torque & be VERY Careful! My car has 67000 miles and seems to run great. BFM Paris a plac 7 webcams aux portes du priphrique parisien : suivez en temps rel le trafic routier et l'tat de la circulation en continu While this positioning problem could be the result of something else, its commonly an issue with the cam phaser. JavaScript is disabled. Search. As a last hope, I tried STP oil stop leak, and it actually worked. Simply research the Instead of stoplight-to-stoplight racing, the GLI is built for high-speed cruising and occasional canyon carving. This isnt a simple job, and one that most novices will not tackle on their own. did not seem to understand the car well. Vacuum Pump Gasket 038145215. As you rotate the crankshaft by hand, some of the lobes will come into view and others will be hidden. Each one is activated by the VVT solenoid, otherwise known as the oil control solenoid. If the surface that the injector's roller rocker rides on doesn't change in dimension, then there really isn't any reason to reset something. German cars break down too. This kit comes with all the one use only bolts and parts needed to get the job done. Water Pump 045121011 the vehicle was smoking and running in limp mode. But you need a correct procedure and ideally understand why each step is required. Change filter and oil and installed manufacturer spec oil. Cam phasers are responsible for rotating the camshaft. VW and Audi TDI forum, Chevy Cruze diesel forums, Mk5 VW Jetta, Sportwagen, and Audi A3 TDI forum, http://www.myturbodiesel.com/1000q/multi/camshaft-inspection-replace-vw-tdi.htm, VW Mk4 Jetta, Golf, New Beetle, Passat TDI forum, VW Mk6 Golf, Jetta, Beetle, Sportwagen TDI forum. I bought a chiltons when I was 16 and tore apart a dual overhead cam v6 to replace the head gaskets and all went well. If you know that the cam phaser is worn out, you dont want to keep driving your car. throttle. If you take care of this car, then it will take care of you by offering great fuel economy. Im anal retentive on the maint and always go to dealer until, warranty is over then I do it myself but always buy all my parts etc from the dealer or what do you mean exactly? Can someone please tell me the average labor rate I should expect to pay for a camshaft/lifters replacement job on a 2006 BRM? Kit Includes: As one or more exhaust We. Refill with break-in oil and drive normally for about 500 miles. Used car values are constantly changing. Put assembly lube on all lobes, lifter faces, distributor gears, bearing journals, lifter barrels, and oil pump gears. Place Saint Germain Des Pres. Awesome kit put together by idparts. I figured that I would give my own thoughts in an objective manner. Cabin Filter 1K1819653B Safety concerns are addressed with standard dual front, front-side, front-side curtain and rear-side curtain airbags. But cough up $3,200 for the option Package 2, which includes the sunroof, the satellite radio, dual-zone climate control and heated leather seats, and $1,800 for the DVD navigation system, and suddenly the affordable GLI costs about the same as an equally equipped Acura TSX. So you bought the car new and changed the oil in a few hours? Order the option Package 1 for $1,460, which adds a sunroof and satellite radio, and the GLI's value remains high. I have a 2006 Jetta BRM with approx 145k on the motor. You haven't inspected the camshaft so how do you know what kind of condition it's in? It is part of the VVT system, helping to adjust the camshaft position, so valve timing is perfected for optimal performance from the motor. JavaScript is disabled. It is true that Franks products are not all that is out there. Yes, these are the black nitrided lifters that are much harder than the original versions. Other euro cars that I owned did not scratch as easily. Joe Gibbs Break-in oilfacilitates that well. The cam phaser is a part of the variable valve timing system. 8x Injector Rocker Bolts 038103714A The 2006 Volkswagen Jetta offers a near ideal balance between ride and handling. 8x Camshaft Followers (Nitride Coated) 038109309C Also increase above idle. We prefer the DSG, which permits fully automatic or true manual operation. VW claims the car will sprint to 60 mph in 7 seconds when equipped with the DSG transmission. mark from the replacement, using Rotella T6 5w40. Note on Torsion: Use only the following torque spec. JavaScript is disabled. Was told this by a service manager. Conclusion If you hear the sound of popcorn popping at idle then you have a bad cam. be picked up at a routine service. Leasing, on the other hand, 1x Mount Bolt with Stud N91029602 You could probably shade tree some of the steps but, I don't think I would chance it. Proved all you 200 dollar timing tool mechanics wrong. so If anyone wonders if you can do it without them yes it most certainly is possible. Also increase above idle. Cost to drive estimates for the 2006 Volkswagen Jetta 2.5 4dr Sedan (2.5L 5cyl 6A) and comparison vehicles are based on 15,000 miles per year (with a mix of 55% city and 45% highway driving) and energy estimates of $3.51 per gallon for regular unleaded in North Dakota. As much as we like to think of ourselves as rock stars, and as much as we like driving the GLI, that sounds like a lot for the Jetta. This action helps to close and open the valves when required. then they neglect the car and have problems. Air Filter (without prefilter) 1K0129620D | E488L, Fits the Following: How Much Does It Cost To Replace A Toyota Prius Battery? Fuel economy is good, too, 24 city/32 highway with the manual and 25 city/31 highway with the DSG, but the 2.0-liter drinks premium. How to replace VW TDI camshaft and Audi TDI camshaft, please read: http://www.myturbodiesel.com/wiki/camshaft-lobe-wear-inspection-and-replacement-on-tdi-pd-. I test drove 4 TDIs over the course of 6 months before I bought mine about a month ago. At Kelley Blue Book you can get the Fair Repair Price Range for the service you need. The sedan also aced the side-impact test conducted by the IIHS. For a better experience, please enable JavaScript in your browser before proceeding. No more lope in the intake noise. hole worn through it. Liqui Moly Montagepaste is a MoS2 based installation lube. The car had 68,000 thousands miles on it, and it had a few dents big and large scratches; so I was able to get it at a huge discount that was way below blue book value, because no one else wanted her. the exhaust valve doesn't open at all. You must log in or register to reply here. When shifted manually, the DSG offers quick, precise gear changes. this kit, combined with the metal nerd tools and the myturbodiesel.com write up made doing the camshaft replacement a cake walk. we were also advised to check fuel filter to make sure no oil is getting into fuel system. These Are the 10 Cheapest Cars on Sale in 2023, Do not buy 2005/6 TDI unless cam has been replaced. Buyers can choose between two transmissions, a six-speed manual or a six-speed direct-shift gearbox (DSG). Frank gives an alternative method for setting the rocker lash here: $1300 is a LOT for labor to do the cam/lifters and whatnot.. You have to start somewhere and knowing your car is a very good thing and the money you save is amazing. I've changed the timing belt+water pump 15k miles ago. I know a lot of people that will buy VW, because they think German cars are more reliable, Last week the car sputtered backing out of the garage and then had to get it towed into the dealer. Journal cap bolts 038 103 714 Special Non-stretch torque to 60, 120, 144 inch/lb Strike caps between each torque & be VERY Careful! Mount Bolt with Stud N91029602 Rodin Museum. This national monument is a magnificent triumphal arch built to commemorate Napoleon's . Trunk capacity measures 16 cubic feet. I'll probably inspect the cam before I change the timing belt around 80k to see how it's doing. Below is the recommended process. Remove hose from turbo pipe to egr. I love the car like the dealership Oct 15, 2011. Check out Volkswagen lease specialsCheck out Volkswagen Jetta lease specials. In fact, a lot of times when you try, you realize that horse you've been leading is just an ass. Changed filter and oil. VW gave the car new lines, a bigger cabin and more power across the board, but somewhere along the way, the Jetta got a bit too serious. if anybody needs the cam holder and pulley puller for the PDs, I have the VAG variety and can rent them. Theres no reason to expose others to hazardous conditions when you can have the vehicle fixed. The resulting ride is stiff and sporty but by no means uncomfortable, much like the ride in our Audi A4 long-term car. After the initial break in of 2500 rpm for 1/2 hour, change the oil and filter. Find your recommended car maintenance schedules, local service . Until last week, I couldn't give anything but high praises for the car and interior finish. Warranty Note:This camshaft comes with a 3-year, unlimited mileage warranty against manufacturer defects. Two weeks ago I would have said this is the best car I've ever had and that VW was the best company to deal with. I think $1300 in labor is very steep, however. It's fast, just not crazy-fast. Would be beneficial if they would provide some manufacturer break in requirements, but I just did the following. I was worried that the jetta would be too small on the inside, but it is quite roomy. A forum community dedicated to Audi, Volkswagen, Porsche, and all turbo diesel owners and enthusiasts. Don't want to rebuild the motor. Engine/Propulsion Photo], Login to read this message and participate, Join iATN to read this message and others, Find a nearby iATN member to repair your vehicle. How much should your Volkswagen repairs cost? If the cam phaser isnt operating correctly, the timing is going to be retarded or advanced. I am honestly afraid to wash the car because of this issue. We do not sell Chinese manufactured camshafts. In this guide, I discuss all of these in depth. When the pressure is lacking, the cam phaser will go bad. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. This, along with its premium cabin materials and long features list, makes it one of our top recommendations to small-car buyers. Can lead a horse to water, but you cannot make them drink. All Rights Reserved. If you are worried about proper lubrication, you can always add friction modifiers for less wear. Did mine cam and belt 10k ago just take it slow and easy and follow the information that is out there. When the RPMs are higher, the valves are timed differently to improve fuel efficiency and reduce harmful emissions. A six-speed automatic is available on all models. Worst case scenario is major head damage. The 2006 Volkswagen Jetta offers a near ideal balance between ride and handling. you're interested in, check the AutoCheck vehicle history reports, read dealer reviews, and find TDI 2006 brm camshaft replacement help. After all, sex sells right? In "Drive" it's a quality automatic. DO not buy any 2005/6 TDIs they all have this problem with the cam it is a manufacturing issue the hardness in the cam was never right on them all of them will fail sub 200k I personally know of 4 all between the 160-190k mark. It's been a great car! [2006 However, you can find other models that only contain one phaser. Cinquieme. If you are using synthetic oil, you wont need to change it as frequently as you would conventional oil. If you were using T6 prior this could be a partial cause of the failure. All Jettas besides the Value Edition now feature standard alloy wheels, and torso-protecting rear-seat side airbags are newly optional. Correcthardware is vital to properly aligning the journal caps to prevent damage to the camshaft. After 20 plus years of good value I guess I need to find another path Both models are front-wheel drive and use the same 2.0-liter, turbocharged four-cylinder that's also used in the Passat as well as Audi's A3 and A4. Copyright 2023 Mechanic Base. Valve Cover Gasket for 2005.5 and 2006 Jetta TDI with the 1.9 liter BRM engine code with PD style injectors.. $24.95: Frequently bought together. Shop Edmunds' car, SUV, and truck listings Learn more about symptoms and replacement costs here! Additional features include standard stability control, traction control and 17-inch alloy wheels. The automatic in the TDI, 2.0T and GLI is VW's DSG direct shift gearbox. Turn the engine over by hand to make sure that nothing is binding up (e.g. A failing cam phaser can lead to more serious issues like misaligned camshaft timing. Well well, no mention of setting the injector clearance. Get a hold of TDIJetta99 or Hevster1, both are relatively close, would cost less, and do a great job, I would DIY since "Cash is tight right now". I think there is a higher likelihood of that setting becoming "off" if the ballpin and/or the grub screw adjuster changes, which neither does during a normal camshaft change. The main negative with this car is the poor quality paint. The Jetta's cabin is filled with high-quality materials and assembled with care. relatively good lobe [2006 Volkswagen Jetta TDI, Ive spoke with him a few times and he is one of the few people Ive ever spoke with in any industry that can out talk me on the phone. Engine/Propulsion Photo] [2006 Volkswagen Jetta TDI, On average, you may spend $750 to $2,500 to get the cam phasers replaced. Talked to many of the techs at 3 different dealers around the Chicago area, they all told me the issue is a design flaw in the head. You do not need to adjust injectors if you do only camshaft. Click here for instructions on enabling javascript in your browser, Liqui Moly Installation Paste (Montagepaste), PD Cam Hub / EA288 HPFP Counterhold Tool (Short). The question you are asking is very important. MkV, V, Cam,1Hole, 2Hole, 1-Hole, 2-Hole, mk5, brm, 1.9, 1.9l, pd, pd110, pd 110, 4200209100, 1x Engine Mount Bolt N90596906 You have to do more troubleshooting to narrow it down since I'm just guessing the most common causes. Ask most people and they'll probably tell you The engine constantly runs at extreme temperatures, and the wrong viscosity can lead to a lot of wear. A five-speed manual is standard on the Value Edition, 2.5 and TDI, while the 2.0T and GLI feature a six-speed manual. At this point to repair the vehicle the Camshaft, Tappets & Valve Cover Gasket while we have everything apart to complete those repairs it is also recommended to replace the timing belt & perform an intake carbon cleaning. Two new trim levels join the Jetta lineup for 2006: the upscale 2.0T and the sporty GLI. cam bearings are properly seated) and that timing is correct. This kit is designed to include everything that should be replaced when the camshaft is replaced. Each one will contain its own solenoid. Call some TDI Gurus to see what they charge for this job. Later! He has been working as a car mechanic for over 10 years, and the majority of them specialized in advanced car diagnostics and troubleshooting. The 04 to 06 VW tdi's I do it every 20K. Volkswagen Jetta TDI, Engine/Propulsion Photo], [2006 Volkswagen Jetta TDI, 5. OP, Frank is not the end all be all. But it usually doesn't cause a big puff of black smoke, that could be the EGR or something related to it. Be the first to review Camshaft Kit, BRM Franko6 Stage II. The cam phaser is an integral part of the VVT system, helping to improve efficiency, increase fuel economy and reduce emissions. The car drives very quite and smooth at high speeds. 1. The jetta drives nice and has decent performance, so it should have some nice looks to boot. I found out the car was losing oil, and it had a nasty rear main seal leak. JavaScript is disabled. If you see significant soot in the air filter, you Valve Cover Gasket for 2005.5 and 2006 Jetta TDI with the 1.9 liter BRM engine code with PD style injectors. In NHTSA crash testing, the VW Jetta received four stars for driver and passenger protection in frontal impacts, and five stars for front and rear seat protection in side impacts. The bad phaser could cause more damage to the exhaust or intake valves, the ECU, the motor, solenoids or the VCT. Is it better to lease or buy a car? The Used 2006 Volkswagen Jetta is offered in the following submodels: Jetta Sedan, Jetta Diesel. The 04 to 06 VW tdi's have been known to wear the lobes off their camshafts, usually as a result of not using the proper 505.01 spec engine oil. Four-wheel antilock disc brakes, seat-mounted side airbags for front occupants and full-length head curtain airbags are standard across the line. The TDI has a 1.9-liter diesel four that makes 100 hp and 177 lb-ft of torque while getting up to 42 mpg. This kit is designed to include all the parts that require replacement at the same time as the camshaft. Was told this by a service manager. new car every three years or so. Please correct me if I'm wrong. Thats why you should always change the oil at appropriate intervals. This complaint is seen in other reviews as well. 7 Engine Noises You Should Not Ignore (& What They Mean), 0w20 vs. 5w20 vs. 5w30 Oil Viscosity Explained, 5 Symptoms of a Bad Oil Control Valve (VVT Solenoid). Does anyone know where I can buy good quality replacements parts other the the main dealer? VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. I read many of the reviews on here, and I thought that some were spot on , yet others were just people that were angry or biased, yet they. The replacement was an OE BRM cam.. LFO6, Don't use Rotella T6!